Turbocharger Gasket Kits Ireland & EU – OE-Quality Sealing Sets

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What’s Included & When to Replace Turbo Gaskets

Gasket kit contents vary by application — always confirm by part number and OE reference before ordering

What’s Typically Included

✓Turbo mounting and exhaust-side gaskets (application dependent)
✓Oil feed and return sealing gaskets where applicable
✓OE-fit sealing materials rated for high-temperature turbo use
✓Contents confirmed by part number and OE reference
✓Fitment guidance by engine code available on request

Always Replace Gaskets When…

✓Fitting a new or remanufactured turbocharger
✓Installing a CHRA replacement cartridge
✓Removing and refitting the turbo for any repair
✓Existing gaskets show signs of blowing, cracking or compression
✓Replacing oil feed or return lines on the turbo

Not sure which gasket kit fits your turbo? Send your engine code, OE number or VIN — we confirm before you order.

☎ +353 89 986 06 58 ✉ WhatsApp ✉ Email Us

Signs of a Blown or Leaking Turbo Gasket

Identify gasket failures early — a blown exhaust or oil-sealing gasket can cause secondary damage to the DPF, intercooler and boost sensors if left unresolved.

Critical

Exhaust Smoke on Boost

Blue or grey smoke under acceleration often points to a failed exhaust-side gasket allowing combustion gases to escape past the turbo flange.

Critical

Oil Leak at Turbo Flanges

Oil seeping from the turbo inlet, outlet or oil feed/return connections indicates a failed sealing gasket or O-ring. Can be a fire risk on hot turbo surfaces.

Warning

Exhaust Noise Change

A blown turbo mounting gasket can cause a ticking or hissing sound near the turbo, particularly under load or during warm-up. Often mistaken for valve train noise.

Warning

Boost Loss or Hesitation

Exhaust leaks at the turbo flange reduce effective driving pressure, leading to sluggish performance, turbo lag, and possible limp mode activation.

Monitor

Burning Smell After Installation

Oil leaking onto a hot turbo or exhaust manifold after a recent turbo fit usually means a gasket was not replaced or was incorrectly seated during installation.

Monitor

MIL / Boost Fault Codes

Exhaust leaks at the turbo can trigger boost pressure fault codes such as P0299. Always inspect and replace gaskets before condemning a turbo or actuator.

Always replace gaskets when fitting a new or remanufactured turbo — reusing heat-cycled gaskets is the most common cause of post-installation leaks and can void the warranty on the replacement turbo.

Gasket Kit Fitment Guide by Vehicle

Select a make to view confirmed gasket kit applications. Always verify by kit part number and OE turbo reference before ordering.

Model	Engine	Kit Ref	Brand
Tourneo, Transit, Mondeo, Kuga, Focus, Galaxy, S-Max, Edge	2.0 EcoBlue / 2.2 TDCI	1900-100-655	Melett
Ranger, Transit 2.2 TDCI	2.2 TDCI (DRFF/DRFG)	1900-100-619	Generic
Citroen, Ford, Volvo, Peugeot, Mazda, Mini	1.6 HDI / TDCI	1900-100-332	Melett
Citroen, Ford, Mitsubishi, Opel, Peugeot, Toyota	1.6 Blue HDI (T1BA/T1BB)	819872	Generic
Audi, Skoda, Seat, VW, Ford	1.9 TDI / 2.0 TDI	1900-100-020	Melett

Model	Engine	Kit Ref	Brand
Audi, Skoda, VW — Golf, Passat, Octavia, A3, A4	1.6 TDI / 2.0 TDI (CAYB/CAYC)	775517	Generic
Audi, Seat, Skoda, VW	1.6 TDI (CLHA/CLHB/CRKB)	813860	Generic
Audi, Skoda, Seat, VW, Ford	1.9 TDI / 2.0 TDI	1900-100-020	Melett

Model	Engine	Kit Ref	Brand
Renault, Mercedes, Nissan, Dacia	1.5 DCi (K9K)	1900-100-626	AJUSA
Nissan, Renault	1.5 DCI	5439-970-0070	Generic
Nissan, Opel, Renault, Vauxhall	2.3 DCI (M9T)	1900-100-560	Melett

Model	Engine	Kit Ref	Brand
Mazda, Peugeot, Volvo	1.6 TDCI / 1.6 HDI (G8DA/G8DB)	806291	Generic
Citroen, Ford, Volvo, Peugeot, Mazda, Mini	1.6 HDI / TDCI	1900-100-332	Melett
Citroen, Ford, Mitsubishi, Opel, Peugeot, Toyota	1.6 Blue HDI (T1BA/T1BB)	819872	Generic

Model	Engine	Kit Ref	Brand
Toyota Landcruiser, Hi-Lux	3.0 D4D (1KD-FTV)	1900-100-428	Melett
Citroen, Ford, Mitsubishi, Opel, Peugeot, Toyota	1.6 Blue HDI	819872	Generic

Don’t see your vehicle? We may still have your kit.

Send your engine code and turbo OE number — we confirm the correct gasket kit before you order.

☎ Call: +353 89 986 06 58 ✉ WhatsApp ✉ Email Us

Representative fitment data shown. Always verify by kit part number, OE turbo reference and engine code before ordering. Contact us for full coverage data.

Frequently Asked Questions

Everything you need to know about turbocharger gasket kits, fitment and ordering.

1 What is a turbocharger gasket kit?

A turbocharger gasket kit is a set of sealing components designed to prevent exhaust and oil leaks during turbo replacement or service. Contents vary by application and may include turbo mounting gaskets, exhaust-side gaskets, and oil feed/return sealing gaskets. Always confirm contents by part number and OE reference before ordering.

2 Do I need to replace gaskets when fitting a new turbocharger?

3 How do I find the correct gasket kit for my vehicle?

4 What brands of gasket kits does DOMAT stock?

5 What vehicles are gasket kits available for?

6 What warranty is included with gasket kits?

7 How quickly are gasket kits delivered in Ireland?

Complete Your Turbo Installation

Parts commonly ordered alongside turbo gasket kits

Turbochargers

New and remanufactured turbochargers for a wide range of diesel and petrol applications

Browse Turbos

CHRA Cartridges

Melett CHRA centre housing rotating assemblies for cost-effective turbo core replacement

Browse CHRA

Turbo Fitting Kits

Oil feed pipes, banjo bolts, copper washers and all hardware for a complete turbo installation

Browse Fitting Kits

Turbo Actuators

Electronic and pneumatic VGT actuators for all major diesel makes — Melett and Hella stocked

Browse Actuators

Turbocharger Gasket Kits Ireland — Why DOMAT Engineering?

Why Replace Turbo Gaskets Every Time?

Turbo gaskets are subject to extreme heat cycling and compression during every drive cycle. When a turbocharger is removed for replacement or service, reusing original gaskets carries a high risk of exhaust leaks, oil leaks, or both. Fitting a new gasket kit as part of any turbo job is standard practice and the most effective way to prevent rework. A gasket kit costs a fraction of the labour time lost diagnosing a post-installation leak.

Melett Gasket Kits — OE-Quality Sealing

As an official Melett distributor, DOMAT Engineering supplies genuine Melett turbocharger gasket kits for Ford, Toyota, Nissan, Renault, Opel, Vauxhall, Audi, Skoda, Seat and VW applications. Melett gasket kits use the same 1900-100-xxx part numbering system as Melett CHRA cartridges, making cross-referencing straightforward when ordering a complete turbo rebuild package.

AJUSA & Generic OE-Fit Sets

AJUSA is a specialist manufacturer of engine and turbo sealing products. DOMAT stocks AJUSA gasket kits alongside generic OE-fit sets for applications where Melett coverage is not yet available. All kits are supplied to OE sealing specification and designed for direct replacement fitment. Match by kit reference and OE turbo number for correct application.

Same-Day Dispatch & Free ROI Shipping

All gasket kits are dispatched same day from our Ireland warehouse. Free shipping applies to all Republic of Ireland orders, with next-business-day delivery as standard. EU orders are also available — contact us for shipping lead times. For trade and workshop enquiries, volume pricing is available on request.

Coverage: Audi, VW, Ford, Nissan, Renault, Toyota, Citroen, Peugeot and More

Our gasket kit range covers the most common turbo diesel platforms sold in Ireland and the EU: VAG group 1.6 TDI and 2.0 TDI engines across Audi A3, VW Golf, Skoda Octavia and Seat Leon; Ford 2.2 TDCI and 2.0 EcoBlue across Transit, Ranger, Mondeo, Kuga, Focus, Galaxy, S-Max, Edge and Tourneo; Nissan and Renault 1.5 DCi and 2.3 DCI (K9K and M9T engine families); Toyota 3.0 D4D 1KD-FTV in Landcruiser and Hi-Lux; and the PSA 1.6 HDI/TDCI and 1.6 Blue HDI platform shared across Citroen, Peugeot, Mazda, Volvo, Ford and Mitsubishi models. Send your engine code or VIN if you need help matching the correct kit for your application.

🚚 Free ROI Shipping All orders to the Republic of Ireland ship free. Same-day dispatch on in-stock items.

🇪🇺 EU Delivery Available We ship across the EU. Contact us for current lead times and shipping rates to your country.

☎ Expert Support Call, WhatsApp or email us with your engine code and we confirm the correct gasket kit before you order.

✓ Free VIN Check: Not sure if this fits your vehicle? Request a free VIN check and we'll verify fitment before you order.

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Have questions? Our experts are ready to assist you!

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Gasket Kits

Turbocharger Gasket Kits Ireland & EU – OE-Quality Sealing Sets

Gasket Kits by Vehicle Application