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AJUSA 806291 Fitting Kit for Mazda/Peugeot/Volvo 1.6 TDCI/HDI

AJUSA
1900-200-025
Product Code:
1900-200-025
Product Type:
Genuine AJUSA Replacement Part
Returns Accepted (Terms Apply):
Yes
VIN / Engine Code Fitment Check:
Yes
Warranty Included:
12-month warranty
All features
AJUSA 806291 Fitting Kit (1900-200-025) – 1.6 TDCI/1.6 HDI fitting kit for Mazda, Peugeot, Volvo (77-120HP). Direct OE replacement for 784011-0005, 806291-0001, 806291-5001S, Y65013700, 9686120680. Plug & Play, 12-mo warranty. Buy now!
Full description
40,00 € VAT included + shipping
1 Piece (40,00 € per Piece)
  • Top-performance chargers & turbos
  • Built to last & reliable
  • Trusted original parts
  • Fast delivery to your door
  • Free Delivery to Ireland (ROI)
  • Premium Brand Selection
  • Call us: +353 8998 60658
  • Email us: sales@domatengineering.com
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40,00 €
Gasket Kit 806291 for Mazda, Peugeot, Volvo 1.6 TDCI, 1.6 HDI
1900-100-589
Gasket Kit 806291 for Mazda, Peugeot, Volvo 1.6 TDCI, 1.6 HDI
25,00 € VAT included + shipping
1 Piece (25,00 € per Piece)
Aftermarket Replacement Part, Yes, Yes, 12-month warranty, Yes, Complete Gasket Kit, Installation Manual, Product quality checks and assurances, NGDA, U3CA, BHZ (DV6FC), 9HC (DV6C), BHX (DV6FC), 9HD (DV6C), 120HP, 1.6 TDCI 77, 105HP, 1.6 HDI 80, 1.6 HDI 82, 112HP, 1.6 HDI 84, 114HP, 1.6 HDI 85, 115HP, 1.6 HDI 120, 109HP, 9HL (DV6C), 9HR (DV6C), 9HG (DV6C M), T1DA, T1DB, T1WA, T1WB, T1BA, T1BB, T1BC, Y650, Y655, Y6Y1, D 4162 T, NGDB, NGCA, 1.6 HDI 88, Peugeot, Volvo, Mazda, C4, C5, DS4, DS5, Focus, Galaxy, Mondeo, S-Max, 3008, 308, 5008, 508, Berlingo, C3, DS3, 2008, 208, Partner, S40, V40, C-Max, 3, V70, V50, S80, C30, 5, V60, S60, 4008, 824060-0005, 824060-0006, 824060-0007, 824060-5, 824060-5005S, 824060-5006S, 824060-5007S, 824060-6, 824060-7, 1801856, CV6Q-6K682-AA, CV6Q6K682AA, 1844193, 1902475, CV6Q6K682AB, CV6Q6K682AC, 784011-0005, 784011-5005S, 806291-0001, 806291-0002, 806291-1, 806291-2, 806291-5001S, 806291-5002S, 806291-5003S, 806291-0003, 806291-3, Y65013700, 9686120680, 968612068005, 968612068006, 31319528, 36001457, 1685819, AV6Q6K682AA, AV6Q-6K682-AA, 0375P7, 0375P8, 36010147, 784011-5, New, High-Grade Composite Materials, Direct OE Replacement - Professional Installation Recommended
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Melett 806291 Turbocharger for Mazda, Peugeot, Volvo 1.6 TDCI 77/105HP 1.6 HDI 80/120HP
9102-312-003
Melett 806291 Turbocharger for Mazda, Peugeot, Volvo 1.6 TDCI 77/105HP 1.6 HDI 80/120HP
360,00 € VAT included + shipping
1 Piece (360,00 € per Piece)
9102-312-003, Aftermarket Replacement Part, Yes, Yes, 12-month warranty, Yes, Turbocharger Unit, Installation Manual, Product quality checks and assurances, Yes, New Turbocharger, 120HP, 9HD, 1.6 TDCI 77, 105HP, 1.6 HDI 80, 1.6 HDI 82, 112HP, 1.6 HDI 84, 114HP, 1.6 HDI 85, 115HP, DV6C, DV6FC, BHZ, 9HL, 9HR, BHX, 9HG, Peugeot, Volvo, Mazda, C4, C5, DS4, DS5, Focus, Galaxy, Mondeo, S-Max, 3008, 308, 5008, 508, Berlingo, C3, DS3, 2008, 208, Partner, S40, V40, C-Max, 3, V70, V50, S80, C30, 5, V60, S60, 4008, 824060-0005, 824060-0006, 824060-0007, 824060-5, 824060-5005S, 824060-5006S, 824060-5007S, 824060-6, 824060-7, 1801856, CV6Q-6K682-AA, CV6Q6K682AA, 1844193, 1902475, CV6Q6K682AB, CV6Q6K682AC, 784011-0005, 784011-5005S, 806291-0001, 806291-0002, 806291-1, 806291-2, 806291-5001S, 806291-5002S, 806291-5003S, 806291-0003, 806291-3, Y65013700, 9686120680, 968612068005, 968612068006, 31319528, 36001457, 1685819, AV6Q6K682AA, AV6Q-6K682-AA, 0375P7, 0375P8, 36010147, New, Aluminum Alloy, Direct OE Replacement - Plug & Play
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AJUSA 806291 Fitting Kit for Mazda/Peugeot/Volvo 1.6 TDCI/HDI

Technical Specifications
Part Number1900-200-025
MakeMazda, Peugeot, Volvo
Compatible ModelsV70, V60, V50, V40, S80, S60, S40, C30, Partner, 508, 5008, 4008, 308, 3008, 208, 2008, 5, S-Max, Mondeo, Galaxy, Focus, C-Max, DS5, DS4, DS3, C4, C5, C3, Berlingo
Engine Codes1.6 TDCI 77/105HP, 1.6 HDI 120/115HP, 88/120HP, 82/112HP, 84/114HP, 85/115HP, 80/109HP, BHZ (DV6FC), 9HL (DV6C), 9HR (DV6C), 9HD (DV6C), 9HC (DV6C), BHX (DV6FC), 9HG (DV6C M), T1DA, T1DB, T1WA, T1WB, T1BA, T1BB, T1BC, Y650, Y655, Y6Y1, D 4162 T, NGDA, NGDB, NGCA, U3CA
OE Part Numbers
784011-0005784011-5784011-5005S806291-0001806291-0002806291-1806291-2806291-5001S806291-5002S806291-5003S806291-0003806291-3784011-5005S806291-5001S806291-5002SY65013700968612068096861206800596861206800631319528360014571685819AV6Q6K682AAAV6Q-6K682-AA0375P70375P836010147824060-0005824060-0006824060-0007824060-5824060-5005S824060-5006S824060-5007S824060-6824060-7CV6Q6K682AA190247518441931801856CV6Q-6K682-AACV6Q6K682AA18441931902475CV6Q6K682ABCV6Q6K682AC
Product Code:
1900-200-025
Product Type:
Genuine AJUSA Replacement Part
Returns Accepted (Terms Apply):
Yes
VIN / Engine Code Fitment Check:
Yes
Warranty Included:
12-month warranty
European Design & Manufacturing:
Yes
Package Contents:
Fitting Kit Components, Installation Manual
Quality & Assurance:
Product quality checks and assurances
Tested & Balanced Before Dispatch:
Yes
Engine:
  • 1.6 HDI 120
  • 1.6 TDCI 77
  • 105HP
  • 109HP
  • 112HP
  • 114HP
  • 115HP
  • 120HP
  • 80
  • 82
  • 84
  • 85
  • 88
  • 9HC (DV6C)
  • 9HD (DV6C)
  • 9HG (DV6C M)
  • 9HL (DV6C)
  • 9HR (DV6C)
  • BHX (DV6FC)
  • BHZ (DV6FC)
  • D 4162 T
  • NGCA
  • NGDA
  • NGDB
  • T1BA
  • T1BB
  • T1BC
  • T1DA
  • T1DB
  • T1WA
  • T1WB
  • U3CA
  • Y650
  • Y655
  • Y6Y1
Make:
  • Mazda
  • Peugeot
  • Volvo
Model:
  • 2008
  • 208
  • 3008
  • 308
  • 4008
  • 5
  • 5008
  • 508
  • Berlingo
  • C-Max
  • C3
  • C30
  • C4
  • C5
  • DS3
  • DS4
  • DS5
  • Focus
  • Galaxy
  • Mondeo
  • Partner
  • S-Max
  • S40
  • S60
  • S80
  • V40
  • V50
  • V60
  • V70
OE Numbers:
  • 0375P7
  • 0375P8
  • 1685819
  • 1801856
  • 1844193
  • 1902475
  • 31319528
  • 36001457
  • 36010147
  • 784011-0005
  • 784011-5
  • 784011-5005S
  • 806291-0001
  • 806291-0002
  • 806291-0003
  • 806291-1
  • 806291-2
  • 806291-3
  • 806291-5001S
  • 806291-5002S
  • 806291-5003S
  • 824060-0005
  • 824060-0006
  • 824060-0007
  • 824060-5
  • 824060-5005S
  • 824060-5006S
  • 824060-5007S
  • 824060-6
  • 824060-7
  • 9686120680
  • 968612068005
  • 968612068006
  • AV6Q-6K682-AA
  • AV6Q6K682AA
  • CV6Q-6K682-AA
  • CV6Q6K682AA
  • CV6Q6K682AB
  • CV6Q6K682AC
  • Y65013700
Brand
:
AJUSA
Condition:
New
Material:
Steel & Aluminum Alloy
Installation:
Direct OE Replacement - Plug & Play

Key Features

  • Genuine AJUSA Quality: High-performance fitting kit (Part No: 806291) designed for durability and precision.
  • Vehicle Specific Design: Engineered specifically for Mazda, Peugeot, and Volvo models with 1.6 TDCI/HDI engines.
  • OE Replacement: Directly replaces over 30 original equipment part numbers including 784011-0005, 806291-0001, and 806291 series.
  • Complete Solution: Includes all necessary components for proper turbocharger installation.
  • Plug & Play Installation: Designed to match factory mounting points for seamless installation.

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Frequently Asked Questions

Everything about turbochargers, parts, warranty, and ordering from DOMAT Engineering.

What does "VSR Balanced" mean? Quality
VSR (Vertical Spin Rig) balancing is a high-precision process that spins the turbocharger's rotating assembly at high speeds (up to 150,000 RPM) to detect even the smallest imbalance. All our remanufactured turbochargers are VSR balanced to meet or exceed OEM specifications. This ensures:
  • Smoother operation with zero vibrations
  • Extended bearing and seal life
  • Optimal performance and reliability
What is a CHRA? Do I need one? Parts
CHRA stands for Centre Housing Rotating Assembly – the core internal parts of a turbocharger including the turbine wheel, compressor wheel, shaft, and bearings. If your turbo housing (the metal castings) is in good condition but the internals are worn, a CHRA is a cost-effective replacement. You save money by reusing your existing housings while getting brand-new precision internals. If you're unsure, contact our technical team with your turbo model and we'll help you decide.
Do I need a Fitting Kit with my turbo? Essential
Yes – we strongly recommend it. A fitting kit includes new gaskets, seals, and sometimes oil feed pipes specifically designed for your turbo installation. Reusing old gaskets can lead to:
  • Oil leaks (fire hazard and turbo damage)
  • Boost leaks (power loss and poor performance)
  • Premature turbo failure
All our fitting kits (Melett, AJUSA) are OEM-quality and guarantee a proper seal. Protect your investment – always use a new fitting kit.
What is your warranty policy? 12 Months
All products come with a 12-month limited warranty against defects in material or workmanship from the date of sale. To maintain warranty coverage:
  • Installation must be performed by a qualified automotive technician
  • Keep your original proof of payment and warranty card
  • Return failed product freight prepaid for inspection
The warranty does not cover damage from incorrect installation, misuse, or unauthorised modification. Full terms here →
How do returns and core charges work? Important
For remanufactured products, we must receive your old unit (core) back – otherwise a surcharge will apply. If no deposit was charged at sale, the courier will collect the old unit at delivery. For all returns:
  • Return postage costs are paid by the buyer unless we agree otherwise
  • Always check part numbers before ordering – it's your responsibility to ensure compatibility
  • Contact us first before returning any item
Is my payment information secure? SSL Encrypted
Absolutely. We use SSL encryption (look for https:// and the padlock in your browser). All payments are processed through Stripe – we never store your full credit card details on our servers. Your data is handled in accordance with our Privacy Policy and the Data Protection Acts 1988 & 2002. We accept Visa, Mastercard, American Express, Discover, Apple Pay, and Google Pay.
How fast is shipping to Ireland and EU? Free ROI Next Day
Free next-day shipping to Republic of Ireland (ROI) on all orders. We dispatch orders the same day (Monday–Friday, excluding bank holidays). Delivery times:
Destination Service Delivery Time
Republic of Ireland (ROI) Next Day Next working day (FREE)
European Union Express 1-2 working days
European Union Economy 3-5 working days

Order before 12pm GMT Thursday for weekend delivery. Tracking details provided automatically.

Still have questions?

Our technical team is ready to help with installation, part selection, and troubleshooting.

+353 89 986 06 58 sales@domatengineering.com

Mon–Fri, 9am–5pm